Cross Belt Sorter

Cross Belt Sorter – KOAL Makine

The cross belt sorter is a closed-loop system made of consecutive carriers, each fitted with its own small belt conveyor and running on a rail track. Carriers pick up items at the induction points; when a carrier reaches the assigned destination, its belt moves towards the chute and discharges the item. Discharge is possible to both sides.

It is designed for applications that require high accuracy and fast sorting of items in different sizes, shapes and weights. The system handles items from 5 g up to 35 kg at speeds of up to 2 m/s. Horizontal and vertical (360°) loop versions are available.

Technical data

Hourly capacity 8,000–14,000 items/hour
Carrier size 660 × 440 mm
Max. item size 600 × 400 × 380 mm
Min. item size 100 × 60 × 10 mm
Max. speed 2 m/s
Induction mode Automatic / manual
Max. weight 35 kg
Ambient temperature -50 to 45 °C

How it works

  1. The item enters the system at an induction point.
  2. Its barcode or data is read.
  3. The control software assigns the destination.
  4. The carrier belt moves when it reaches the destination.
  5. The item is discharged into the correct chute.

Applications

  • E-commerce warehouses
  • Parcel and logistics hubs
  • Retail distribution centres
  • Textile production and shipping lines
  • Post-production sorting

Advantages

  • High-speed sorting
  • Low error rate
  • Reduced labour costs
  • Optimised operational processes
  • Flexible use for different item types

What to consider when selecting a system

  • Daily throughput
  • Item dimensions and weights
  • Available space and layout
  • Software / WMS integration
  • Maintenance and service support

Maintenance

  • Check belts and motors regularly
  • Clean sensors
  • Keep software up to date
  • Inspect safety equipment

Request a quote

Share your product samples, dimensions, weights and hourly capacity target with our engineering team. We will evaluate your layout and propose a suitable solution.

Contact us · +90 850 346 05 12 · WhatsApp: +90 533 567 90 00 · info@koalmakine.com

Since 2010, KOAL Makine has been a pioneer in developing and manufacturing solutions for the logistics sector. We design the right solutions for tomorrow’s logistics challenges and deliver customised, technology-driven intralogistics systems for individual customer requirements.

Contact Information
Headquarters

Sultan Orhan Mah. 1164. Sok. No:4/A Gebze, Kocaeli